An investigation of energy loss mechanisms in water-jet assisted underwater laser cutting process using an analytical model

The water-jet assisted underwater laser cutting processes has relatively low overall efficiency compared to gas assisted laser cutting process due to high convective loss in water-jet from the hot melt layer and scattering loss of laser radiation by the water vapour formed at the laser–workpiece–water interaction region. However, the individual contribution of different losses and their dependency on process parameters are not fully investigated. Therefore, a lumped parameter analytical model for this cutting process has been formulated considering various laser–material–water interaction phenomena, different loss mechanisms and shear force provided by the water-jet, and has been used to predict various output parameters including the maximum cutting speed, cut front temperature, cut kerf and the loss of laser power through different mechanisms as functions of laser power and water-jet speed. The predictions of cutting speed, kerf-width and cut front temperature were validated with the experimental results. The modeling revealed that the scattering in water vapour is the dominant loss mechanism, causing ~40–50% of laser power loss. This also predicted that the percentage losses are lower for higher laser powers and lower water-jet speeds. In order to minimize the deleterious effect of vapour, dynamics of its formation due to laser heating and its removal by water-jet was experimentally studied. And, the cutting was done with modulated power laser beam of different pulse on- and off-times to determine the pulse on-time sufficiently short to disallow growth of vapour layer, still cutting be effected and the off-time enough long for water-jet to remove the vapour layer from the interaction zone before next pulse arrives. Compared to CW laser beam the modulated laser beam of same average power yielded higher process efficiency.     

An investigation on the recycling of hydrated cement from concrete demolition waste

Construction and demolition waste (CDW) recycling is generally limited to the use of the coarser fraction as aggregate for new concrete. The recovery of fine aggregates requires a cleaning by removing the hydrated cement waste (HCW). In this paper, the possibility to use HCW extracted from CDW as alternative component for the production of new clinker is explored.A pure HCW sample was prepared and used in partial replacement of natural materials in raw admixtures for new clinker production. At a replacement degree of 30%, a new Portland clinker containing almost 50% of C₃S could be produced with a huge spare in the release of CO₂ (about 1/3 less). At higher HCW dosage a non-Portland clinker containing almost 80% of C₂S has been obtained: its use as supplementary cementing material in blended cements revealed satisfying long term performances.     

Fast removal of Pb(II) and Cu(II) from contaminated water by groundwater treatment waste: impact of sorbent composition

ABSTRACT

A non-hazardous groundwater treatment waste (GWTW) was examined as a low-cost sorbent for Pb(II) and Cu(II) ions. The content of the dominant elements in GWTW was as follows: 78% Fe₂O₃, 7.4% P₂O₅, 7.4% CaO and 5.2% SiO₂. The removal of Pb(II) and Cu(II) was fast, and more than 67–95% of ions were accumulated by GWTW during the first 3 min. The sorption capacity of GWTW depends on solution pH, concentration and temperature. Equilibrium data fitted well with Langmuir–Freundlich and Langmuir-partition models. The inherently formed nano-adsorbent could be utilized for the treatment of water contaminated with Pb(II) and Cu(II) ions.     

铝灰的回收处理及资源化利用研究现状

铝灰是铝工业生产过程中产生的有害固体废物,每年的产生量达到上百万吨。铝灰的大量堆积会引起严重的环境与公共安全问题。铝灰中含有较多的金属铝及其氧化物、氮化物,综合回收利用铝灰对减少环境压力、提升铝行业的经济效益具有重要意义。阐述了铝灰的火法和湿法处理工艺,通过比较得出无盐火法工艺和湿法工艺是值得开发的工艺。介绍了铝灰在耐火材料、陶瓷产品、氢气制备以及工程材料等领域的综合利用现状及研究进展。指出在进一步巩固和发展铝灰原有的高附加值资源化利用的同时,应加强对铝灰处理过程中产生的气体的利用。建议根据铝灰的特性进一步开发新的资源化利用方向。     

废弃电子化学品处理处置标准现状及发展方向

重点介绍了废弃电子化学品定义、产生来源、处理处置现状、处理处置标准化现状及标准发展方向。从废弃电子化学品行业实际情况出发,具体分析了行业现状、处理处置水平及标准化工作的开展情况等。通过标准的制定实施,以及其创新驱动作用的发挥,规范了行业处理处置行为,推动行业科技进步,对全面提升废弃电子化学品处理处置技术水平,实现循环经济、绿色产业和资源化利用有着十分重要的作用。     

Statistical optimization of biodiesel production from sunflower waste cooking oil using basic heterogeneous biocatalyst prepared from eggshells

A statistical design of experiments DOE was applied to investigate biodiesel fuel BDF production process from sunflower waste cooking oil SWCO using heterogeneous bio-catalyst produced from eggshells ES. It was based on 3 level D-optimal design involving as factors methanol:oil M:O molar ratio, catalyst concentration (wt%), reaction time (min) and mixing rate (rpm). Twenty runs were carried out. A predictive linear interaction model has been correlated finding out how significant the effects of these variables are in practice. LINGO software was used to find out the optimum values of the aforementioned variables for enhancing the process. According to the results obtained, the most dominant positive factor influencing the response variable (% BDF yield) was M:O molar ratio followed by catalyst concentration (wt%) and mixing rate in a decreasing order while the reaction time showed to have a negative effect on the yield. The maximum BDF yield (98.8% and 97.5%, predicted and experimental, respectively) was obtained at M:O 6:1 M ratio, catalyst concentration 3 wt%, reaction time 30 min, mixing rate 350 rpm and 60 °C. Also response surface methodology RSM has been applied to study the interactive effects of independent variables on BDF yield. It was found that, the interaction between M:O and catalyst concentration (wt%) has more significant effect than interaction between other variables. The activity of the produced bio-catalyst was comparable to that of chemical CaO and immobilized enzyme Novozym 435. All the physicochemical characteristics of the produced BDF using the prepared bio-catalyst and its blends with petro-diesel fuel PDF are completely acceptable and meet most of the required standard specifications.     

冷轧平整机机前甩尾轧制工艺的开发与应用

本文介绍了柳钢冷轧板带厂1550 mm单机架平整机机前甩尾轧制的工艺。改进前轧制每卷钢卷生产效率低,钢卷成材率低,改进后生产效率、成材率明显提高,部分规格的钢卷能实现带尾剪切长度为零。     

催化裂化催化剂制备过程中水资源的综合利用

在催化裂化催化剂制备过程中会产生大量废水,这些废水来源于分子筛和催化剂的交换、过滤、洗涤及后改性过程中引入的铵盐、新鲜水及或酸碱等交换介质的残存液。通过分析过程中废水产生的原因及性质,将废水按不同性质分类收集,并采用不同的处理方法,重新回用于制备体系中,提高水资源循环利用率,降低外排废水量。     

Influences of chip serration on micro-topography of machined surface in high-speed cutting

Saw-tooth chip changes from macroscopically continuous ribbon to separated segments with the increase of cutting speed. The aim of this study is to find the correlations between chip morphology and machined surface micro-topography at different chip serration stages encountered in high speed cutting. High strength alloy steel AerMet100 was employed in orthogonal cutting experiments to obtain chips at different serration stages and corresponding machined surfaces. The chips and machined surfaces obtained were then examined with optical microscope (OM), scanning electron microscope (SEM), and white light interferometer (WLI). The result shows that chip serration causes micro-waves on machined surface, which increases machined surface roughness. However, wave amplitudes (surface roughness) at different serration stages are different. The principal factor influencing wave amplitude is the thickness of the sawed segment (tooth) of saw-tooth chip. With cutting parameters in this study, surface roughness contributed by chip serration ranges from 0.39 μm to 1.85 μm. This may bring on serious problems in the case of trying to replace grinding with high-speed cutting in rough machining. Some suggestions have been proposed to control the chip serration-caused surface roughness in high-speed cutting based on the results of the current study.